KIT Short Term Course on

Pedagogical Approach towards Teaching Materials Processing

September 12 - 14, 2019

Objectives

Materials form the backbone of the manufacturing industries. The development of new materials and/or refinement of the exiting material composition /processing techniques are expected to broaden the diversity of the application of materials in the coming year. Development of new and advanced materials demand innovation in existing manufacturing processes to obtain the desired properties in the materials without compromising on the production front. In the above context, this TEQIP three days lab based short term course has been planned to provide an understanding of the fundamentals of materials processing techniques and their use in a range of sectors like automotive, defense and aerospace. The course will introduce important aspects of casting/ solidification, different joining processes, powder metallurgy, micro fabrication processes and various deformation techniques like forging, rolling, swaging etc. In the above broad prospective, the course will have three major objectives to serve:

  • The fundamental concept of material manufacturing processes
  • To provide the fundamental as well as the application oriented knowledge for understanding important concepts in materials engineering related to the manufacturing of materials
  • Exposure of the laboratory experiments on manufacturing and materials property evaluation

A series of lectures will be delivered by the specialist including our faculty colleagues from IIT Kanpur, on the fundamentals and manufacturing processes. The purpose of this course is to gets hand on experience of the participants in different manufacturing equipment’s housed in Engineering Metallurgy Lab (TA 201) as well as to expose them the pedagogy of IIT Kanpur. At the end of the course, the participants will be expected to have the basic idea on how to tailor the manufacturing process for a given material.

Scope

  • To provide a pedagogical underpinning of material processing and manufacturing approach both from fundamental as well as applied aspects.
  • Introduction to basic concepts utilized in materials selection and their properties that influence subsequent manufacturing processes
  • Basic elements of the solidification processing, joining particulate material processing and deformation processing.
  • Advanced manufacturing concepts (micro fabrication, manufacturing , rapid prototype, semi-solid processing) additive
  • Hands on demonstration and training on various manufacturing process from a metallurgical context

Tentative Topics

  • Introduction: Introduction to manufacturing Process, Engineering materials‐ classification Structure of materials, Types of materials, Properties of materials, Microstructure property interrelationship
  • Casting/ Solidification: Classifications of casting processes Patterns, Core making, Gating system, Solidification of pure metals and alloys, shrinkage, gas solubility, Riser design Investment casting, Casting defects
  • Joining Processes: Fusion welding, Arc (MMAW, SAW, SMAW), Gas welding and resistance welding, Fusion zone, Heat-affected zone (HAZ) ,Brazing and Soldering, Solid state welding processes
  • Deformation Processes: Stress strain curve, Effect of temperature on the workability , Extrusion (direct and indirect) ; Rolling– Hot and Cold, Forging (open and closed die) Swaging
  • Powder Metallurgy: Introduction, Powder production, Compaction and Sintering
  • Micro Fabrication Processes: Silicon processing, Lithography, Micro fabrication technique

Coordinators

Dr. Anish Upadhyaya
(Professor, MSE Department)

anishu@iitk.ac.in
https://www.iitk.ac.in/new/anish-upadhyaya
Dr. Asit Prakash Bajpai
(REO, MSE Department)

asitp@iitk.ac.in
http://home.iitk.ac.in/new/asit-prakash-bajpai/

Registration

To register for this program, please send following information. This should be sent by your TEQIP Coordinator/Director/HOD to teqip.iitk@gmail.com, with subject "Registration: PATMP 2019".

1) Full name
2) Gender
3) Designation
4) Department
5) Institute
6) Scanned copy of Institute ID card
7) E-mail Address
8) Mobile number
9) Tentative arrival and departure date and time

There are limited seats, please send your registration latest by August 31, 2019. Selection will be made on first-come-first serve basis. If selected, you will be sent a confirmation email. Your expression of interest in participation is confirmation of your participation, unless communicated otherwise.


Accommodation :

Double occupancy rooms are booked for all participant at Visitor Hostel, IIT Kanpur.


Last date to apply: August 31, 2019

Schedule

Venue: Outreach building
Time Event Details
Day 1, September 12 2019
08:00 - 09:00 Registration
09:00 - 09:15 Inauguration
09:15 - 09:45 Tea & Refreshments (This will be followed by group photograph)
09:45 - 10:45 Lecture-1 Introduction to Engineering Materials and their properties
Prof. A.Upadhyaya
(Venue: Outreach Room 102)
10:45 - 11:45 Lecture-2 Structure-Processing Interrelationship
Prof. A.Upadhyaya
(Venue: Outreach Room 102)
11:45 - 13:00 Lecture-3 + Q&A Session Classification of Manufacturing Processes
Prof. A.Upadhyaya
(Venue: Outreach Room 102)
13:00 - 14:00 Lunch break
(Venue: VH Dinning Hall)
14:00 - 15:00 Lecture-4 Fundamentals of Solidification Processes
Prof. A.Upadhyaya
(Venue: Outreach Room 102)
15:00 - 17:00 Lab Module I Powder Metallurgical Processing of Metallic and Ceramics
[Venue: ACMS]
17:00 - 17:15 Tea break
17:15 - 18:15 Lab Module II Experimental methods in non-reacting and reacting sprays
[Venue: PM Lab]
Day 2, September 13 2019
09:00 - 10:00 Lecture-5 Materials Joining Processes
Prof. A.Upadhyaya
(Venue: Outreach Room 102)
10:00 - 11:00 Lecture-6 Deformation Processing
Prof. A.Upadhyaya
(Venue: Outreach Room 102)
11:00 - 11:15 Tea break
11:15 - 12:15 Lecture-7 Heat-Treatment of Ferrous and Non-Ferrous Alloys
Prof. A.Upadhyaya
(Venue: Outreach Room 102)
12:15 - 13:15 Lecture-8 Metallography and Microscopy
Dr. A.P. Bajpai
(Venue: Outreach Room 102)
13:15 - 14:00 Lunch break
(Venue: VH Dinning Hall)
14:00 - 16:00 Lab Module III Metallography Practices; Heat-Treatment of Ferrous and Non-Ferrous Metals and their Alloys
[Venue: Physical Metallurgy Lab]
16:00 - 16:15 Tea break
16:15 - 17:15 Lecture-9 Surface Modification Techniques
Prof. A.Upadhyaya
(Venue: Outreach Room 102)
17:15 - 18:15 Lecture-10 Additive Manufacturing: Rapid Prototyping and Rapid Tooling
Prof. A.Upadhyaya
(Venue: Outreach Room 102)
Short Course Dinner @ 07:30 Onwards
Banquet dinner
(Venue: New Dinning Hall)
Day 3, September 14 2019
09:00 - 11:00 Lab Module IV Solidification Processing Techniques, Deformation Processing (Rolling, Forging and Swaging)
[Venue: Engineering Metallurgy Lab]
11:00 - 11:15 Tea break
11:15 - 12:15 Lecture-11 Micro-Fabrication and Processes
Dr. A.P. Bajpai
(Venue: Outreach Room 205)
12:15 - 13:15 Lecture-12 Flexible Electronics
Prof. M. Katiyar
13:15 - 14:00 Lunch break
(Venue: VH Dinning Hall)
14:00 - 16:00 Lab Module V Sheet Metal Working, Joining Processes (Brazing; Welding: OAW, MIG and TIG), HAZ
[Venue: Engineering Metallurgy Lab]
16:00 - 17:00 Valedictory Certificate distribution and group photograph
(Venue: Outreach Room 102)
17:00 - 17:30 High Tea

selected participants

Sr. No. Name Institute Name Sr. No. Name Institute Name
Vivek Kumar Singh Dumka Engineering College Raushan Kumar Dumka Engineering College
Niraj Sharma Dumka Engineering College Manish Kumar Gaya College Of Engineering, Gaya
Gajanand Choubey Gaya College Of Engineering, Gaya Praveen Kansal UPTTI Kanpur
Sunil Desilva UPTTI Kanpur D. S. Nayal UPTTI Kanpur
Munesh Kumar UPTTI Kanpur Vivek Mani Tripathi UPTTI Kanpur
Ashutosh Tiwari Rajkiya Engineering College Banda Saurabh Tripathi Rajkiya Engineering College Banda
Rahul Pandey Rajkiya Engineering College Banda Shyam Nandan Rai Rajkiya Engineering College Banda
Arbind Kumar UCET, Vinoba Bhave University, Hazaribag, Jharkhand. Manish Kumar Jha UCET, Vinoba Bhave University, Hazaribag, Jharkhand.
Alok Kumar UCET, Vinoba Bhave University, Hazaribag, Jharkhand. Brajesh Kumar Lodhi IET, Bundelkhand University, Jhansi
Rahul Shukla IET, Bundelkhand University, Jhansi

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