Introduction to Manufacturing Processes
11-22 June 2018

Organizer: Prof. Niraj Sinha


Purpose of the course:

The economic strength of a country is usually judged by the growth of its manufacturing industries. Therefore, manufacturing has become part of the fabric of our country with emphasis on "Make in India" by the government. It is important that technical workforce from all disciplines have basic idea about processes involved in making a product. The course aims to impart the basic knowledge about the fundamental manufacturing techniques employed to convert a raw material into final product.

The course will introduce important mechanical properties of materials, conventional and non-conventional material removal processes, CNC programming, metrology, microfabrication processes and layered manufacturing technique. We plan to run this course in TA202 lab. Each day will start with one-hour lecture about various manufacturing processes that will be followed by working in the lab. At the end of the course, the participants will be able to demonstrate a working prototype designed, fabricated and assembled by them. The prototypes will be based broadly on following themes: agriculture, transportation, healthcare, educational toys to help school children, machines and mechanisms.

We envision participation from undergraduate students and faculty members that have been appointed recently through TEQIP. It will give opportunity to the students to get a hands on experience that they usually lack due to absence of infrastructure in their institute. At the same time, the faculty members will be exposed to the pedagogy of IIT Kanpur and this course will help them in planning the course and setting up the lab in their parent institute in an efficient manner.

Tentative topics

  1. Introduction: Introduction to manufacturing, evolution of manufacturing, importance of design in manufacturing, engineering materials, mechanical properties important for manufacturing.
  2. Conventional Material Removal Processes: Theory of chip formations, generation of surfaces, force and power relationships, cutting tool material and its geometry, tool wear, fundamentals of machine tools, types of machining operations.
  3. Unconventional Material Removal Processes: Introduction, mechanical energy processes, thermal energy processes, electro chemical machining.
  4. Computer Numerical Control and Programming: Basics of numerically controlled machines, programming for NC machines, motion and coordinate system, structure of a NC part program, examples of part programming.
  5. Microfabrication Processes: Silicon processing, lithography, microfabrication processes.
  6. Layered/Generative Manufacturing Processes: Fundamentals, steps in additive manufacturing, additive manufacturing technologies.
  7. Engineering Metrology: Dimensions, tolerances, surfaces, structure and properties, surface texture and roughness, engineering metrology and instrumentation.

Tentative Schedule

Registration: 8:00 AM - 9:00 AM
DAY/TIME 9:00-10:00 10:00-10:15 10:15-13:00 13:00-14:00 14:00-17:00
DAY 1 Course overview. Introduction to engineering materials, discussion on mechanical properties important for manufacturing T
E
A
Visit to TA202 lab. Formation of group. Assignment of guides. L
U
N
C
H
Training and exercise on lathe, milling & drilling and fitting (in groups of 20)
DAY 2 Conventional Material Removal Processes Discussing projects with assigned with the instructor and guides.
DAY 3 Conventional Material Removal Processes Isometric drawing, drawings of individual parts, calculations and bill of materials.
DAY 4 Conventional Material Removal Processes Demonstration on CNC and metrology
DAY 5 CNC Programming CNC practice with own program. Start making the project.
DAY 6 Unconventional Material Removal Processes Visit to other labs Project making and assembly (with help of guides)
DAY 7 Unconventional Material Removal Processes Project making and assembly (self)
DAY 8 Microfabrication
DAY 9 Additive Manufacturing
DAY 10 Engineering Metrology Project demonstration and valedictory

Project by Participating Institutes

Group Report Project Video
Group 2 Report
Group 3 Report
Group 4 Report Video
Group 7 Report Video
Group 8 Report Video
Group 10 Report
Group 11 Report Video 1 Video 2

Who can apply

UG students up to 3rd year from Mechanical, Aerospace and Civil department.( Preference will be given to students of Mechanical department)

How to apply

Contact the TEQIP Coordinator of your institute. He/She will collect the names of interested students and send them to us at teqip.iitk@gmail.com

A group of at least 10 students accompanied by a faculty from each institute is desired.The names of students should be recommended by the TEQIP coordinator/Director/HOD of the institute/department. There is no registration fees for participants from TEQIP colleges. TEQIP cell at IIT Kanpur will arrange for and cover the expenses of accommodation and food during the course for all participating delegates.

Accommodation

Students will be accommodated in student hostel and accompanying faculty will be accommodated in VH. Double occupancy rooms will be provided to faculty.

Registered Participants

Sr.No. Name Department Institute
1Ved PrakashMechanical EngineeringDCE, Darbhanga
2Bibek KaranMechanical EngineeringDCE, Darbhanga
3Suraj KumarMechanical EngineeringDCE, Darbhanga
4FaisalMechanical EngineeringDCE, Darbhanga
5Sanjeet KumarMechanical EngineeringDCE, Darbhanga
6Purnendu KumarMechanical EngineeringDCE, Darbhanga
7Vinay KumarMechanical EngineeringDCE, Darbhanga
8Varsha RaniMechanical EngineeringDCE, Darbhanga
9Chandan KumarMechanical EngineeringDCE, Darbhanga
10Sandhya KumariMechanical EngineeringDCE, Darbhanga
11Vishajeet KumarMechanical EngineeringDCE, Darbhanga
12Ujjwal KumarMechanical EngineeringDCE, Darbhanga
13Manish KumarMechanical EngineeringDCE, Darbhanga
14Vidhyarthi KumarMechanical EngineeringDCE, Darbhanga
15Abhishek KumarMechanical EngineeringDCE, Darbhanga
16Suraj Kumar JhaMechanical EngineeringDumka Engineering College
17Nitesh Anand SinghMechanical EngineeringDumka Engineering College
18Isha Raj MurmuMechanical EngineeringDumka Engineering College
19Amit Kumar ThakurMechanical EngineeringDumka Engineering College
20Nitesh KumarMechanical EngineeringDumka Engineering College
21Pranaw KumarMechanical EngineeringDumka Engineering College
22Deepak Kumar KewatMechanical EngineeringDumka Engineering College
23Raj SagarMechanical EngineeringDumka Engineering College
24Gautam Kumar YadavMechanical EngineeringDumka Engineering College
25Sintu KumarMechanical EngineeringDumka Engineering College
26Rashmi PriyaMechanical EngineeringLNJPIT, Chapra
27Khushboo KumariMechanical EngineeringLNJPIT, Chapra
28Abhishek Kumar AlokMechanical EngineeringLNJPIT, Chapra
29Bipin KumarMechanical EngineeringLNJPIT, Chapra
30Bibhash Kumar Mechanical EngineeringLNJPIT, Chapra
31Chandan KumarMechanical EngineeringLNJPIT, Chapra
32Nitish KumarMechanical EngineeringLNJPIT, Chapra
33Anubhav RajMechanical EngineeringLNJPIT, Chapra
34Nitish KumarMechanical EngineeringLNJPIT, Chapra
35Rahul Kumar SahMechanical EngineeringLNJPIT, Chapra
36Pratibha SinghMechanical EngineeringREC, Banda
37Veer Bahadur PatelMechanical EngineeringREC, Banda
38Ruchi PriyadarshiMechanical EngineeringREC, Banda
39Richa D VermaMechanical EngineeringREC, Banda
40Aman Kumar GautamMechanical EngineeringREC, Banda
41ManishaMechanical EngineeringREC, Banda
42Prity KushwahaMechanical EngineeringREC, Banda
43Himanshu PandeyMechanical EngineeringREC, Banda
44Pradum SinghMechanical EngineeringREC, Banda
45Ashutosh KumarMechanical EngineeringREC, Banda
46Pratibha SinghMechanical EngineeringREC, Banda
47Saurav YadavMechanical EngineeringREC, Banda
48Satyavik SinghMechanical EngineeringREC, Banda
49Ashish Kumar GauravMechanical EngineeringREC, Banda
50Pranjul ManiMechanical EngineeringREC, Banda
51Prince KasaudhanMechanical EngineeringREC, Banda
52Rajan KumarMechanical EngineeringREC, Banda
53Neelam sumanMechanical EngineeringREC, Banda
54Ramu VermaMechanical EngineeringREC, Banda
55Shubham YadavMechanical EngineeringREC, Banda
56Himanshu SharmaMechanical EngineeringREC, Banda
57Neeraj KumarMechanical EngineeringREC, Banda
58Kuldeep YadavMechanical EngineeringREC, Banda
59Avinash Kumar VermaMechanical EngineeringREC, Banda
60Asheesh KumarMechanical EngineeringREC, Banda
61Santhana Karthikeyan.RMMechanical EngineeringThiagarajar college of Engineering, Madurai
62Prithivi Raj.MMechanical EngineeringThiagarajar college of Engineering, Madurai
63Kevin Christopher.SMechanical EngineeringThiagarajar college of Engineering, Madurai
64Veera Manikandan.VMechanical EngineeringThiagarajar college of Engineering, Madurai
65Bharath Raj B KMechanical EngineeringThiagarajar college of Engineering, Madurai
66Kani Balan.TMechanical EngineeringThiagarajar college of Engineering, Madurai
67Rajesh.PMechanical EngineeringThiagarajar college of Engineering, Madurai
68Abdulazeez.RMechanical EngineeringThiagarajar college of Engineering, Madurai
69Prashanth Mariappan.MMechanical EngineeringThiagarajar college of Engineering, Madurai
70Logesh Karthick. MMechanical EngineeringThiagarajar college of Engineering, Madurai
71Karthik Raja.DMechanical EngineeringThiagarajar college of Engineering, Madurai
72Balakumaran.RMechanical EngineeringThiagarajar college of Engineering, Madurai
73Balaji M.PMechanical EngineeringThiagarajar college of Engineering, Madurai
74Sathis Kumar.RMechanical EngineeringThiagarajar college of Engineering, Madurai
75Pragadeesh Suhan B.HMechanical EngineeringThiagarajar college of Engineering, Madurai
76Neela Aravind. PMechanical EngineeringThiagarajar college of Engineering, Madurai
77Kumara Prasad.KMechanical EngineeringThiagarajar college of Engineering, Madurai

Accompanying Faculty

Institute Faculty Name
D.C.E. Darbhanga Mr. Rajat Gupta (Assistant Professor)
Dumka Engineering College Mr. Prasenjit Sarkhel
LNJPIT, Chapra Mr. Saurabh Priyadarshi
REC, Banda Mr. Saurabhi Tripathi & Mr. Anshul Gupta
Thiagarajar college of Engineering, Madurai Mr. C Vignesh